Using PIPE-FLO to quickly identify and troubleshoot system bottlenecks
Overview
Harris Group Inc., a leader in the engineering design
and consulting business, recognizes that success not
only requires experienced engineers and technicians, but
tools can save time and streamline operations.
Terry L. Gatlin, P.E., Mechanical Engineer at Harris
Group Inc. knows the importance of improving business
practices to save time and provide a better solution for
the customer.
Terry and his group of engineers had to model a gasoline
upgrade to a refinery in Alaska with over 300 nodes and
more than a dozen pumps. PIPE-FLO allowed Harris Group
to model the entire system in order to find out exactly
how it was operating. Using this valuable information
Terry was able to quickly and easily identify the system
bottlenecks, saving over 150 engineering hours and
paying for the software many times over.
The Challenge
Harris Group Inc. was faced with a very large system in
which they had to analyze and identify the system
bottlenecks. The traditional spreadsheet approach meant
he could only analyze the system in small pieces,
focusing on one branch at a time. In a networked system
as large as this, Terry felt that it would take entirely
too much time and energy to try and locate any sort of
system bottleneck using a spreadsheet.
PIPE-FLO's Solution
By using PIPE-FLO, Terry was able to model the system,
and focus on even the smallest details in order to
identify and isolate the system bottlenecks, in no time
at all. The program clearly paid for itself in just the
first application.
"PIPE-FLO gave us a tool to simulate and troubleshoot
the entire system," said Terry L. Gatlin, P.E., Harris
Group Inc. "With this model we recognized a pressure
drop problem in the system and generally figured out how
the system operated as a whole. Using PIPE-FLO’s
simulation view we were able to recognize and avoid a
huge problem with the newly installed pumps."
"This application alone paid for the software many times
over," said Terry L. Gatlin, P.E., Harris Group Inc. "We
were able to find bottlenecks in the system, in no time
at all. With the traditional spreadsheet used, we could
have never found the bottleneck. The system would have
had to be broken down too extensively in order to find
the overall problem. Using PIPE-FLO over spreadsheets, I
estimate that we saved at least 150 engineering hours in
just this application."